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ionwater-softener

The Nitrate removal filter contains special nitrate  selective anion resin with a triethyl amine functional group to remove over 95% of the nitrates present in water. Resin can be regenerated with brine just like typical water softeners. Includes separate brine tank for automated regeneration cycle.

 

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Process Description

What is nitrate?

Nitrates and nitrites are nitrogen-oxygen chemical units which combine with various organic and inorganic compounds.  Nitrates in concentrations above 10 ppm expressed as N* (this can be expressed as 35.7 ppm as calcium carbonate or 44.3 ppm as nitrate) are considered unsafe. Nitrates have no detectable color, taste or smell at the concentrations involved in drinking water supplies, and they do not cause discoloration of plumbing fixtures, so they remain undetectable to our senses.

Uses for nitrate.

The greatest use of nitrates is as a fertilizer. Once taken into the body, nitrates are converted to nitrites.

What are nitrate’s health effects?

 High nitrate levels in water can cause methemoglobinemia or blue baby syndrome, a condition found especially in infants under six months. The stomach acid of an infant is not as strong as in older children and adults. This causes an increase in bacteria that can readily convert nitrate to nitrite (NO2). 

Nitrite is absorbed in the blood, and hemoglobin (the oxygen-carrying component of blood) is converted to methemoglobin. Methemoglobin does not carry oxygen efficiently. This results in a reduced oxygen supply to vital tissues such as the brain. Methemoglobin in infant blood cannot change back to hemoglobin, which normally occurs in adults. Severe methemoglobinemia can result in brain damage and death.

Pregnant women, adults with reduced stomach acidity, and people deficient in the enzyme that changes methemoglobin back to normal hemoglobin are all susceptible to nitrite-induced methemoglobinemia. The most obvious symptom of methemoglobinemia is a bluish color of the skin, particularly around the eyes and mouth. Other symptoms include headache, dizziness, weakness or difficulty in breathing. 

Treatment options for nitrate in potable water supply:

  • Distillation boils the water, catches the resulting steam, and condenses the steam on a cold surface (a condenser). Nitrates and other minerals remain behind in the boiling tank.
  • Reverse osmosis forces water under pressure through a membrane that filters out minerals and nitrate. One-half to two-thirds of the water remains behind the membrane as rejected water. Higher-yield systems use water pressures of 150 psi.
  • Ion-exchange  using  standard anion resins. The two types of standard resins commonly used for nitrate removal today are Type 1 and Type 2 strongly basic anion exchange resins. The Type 1 resin derives its ion exchange capabilities from the trimethylamine group. The Type 2 resin derives its functionality from the dimethylethanolamine group. The relative order of affinity for the three most common ions in drinking water compared to nitrates is

    Sulphate > Nitrate > Chloride > Bicarbonate

Selective resins.
The term “nitrate selective” refers to resins that retain nitrates more strongly than any other ions including sulphates. A variety of functional groups can and have been placed into anion exchange resins that are nitrate selective. Most of these resins are similar to the Type 1 resins, but they have larger chemical groups on the nitrogen atom of the amine than the methyl groups that comprise a Type 1 resin. The larger size of the amine groups makes it more difficult for divalent ions such as sulphates to attach themselves to the resin. This reorders the affinity relationships so that nitrate has a higher affinity for the resin than sulphates even at drinking water concentrations. The affinity relationship for nitrate selective resins in drinking water is

Nitrate > Sulphate > Chloride > Bicarbonate

 

Activated Carbon is not effective in removing Nitrates from water.

 

 


 Automated backwash control heads:

The Nitrate filters are equipped with automated backwash filters, either Fleck or Clack depending on the model. The purpose of the automated bachwash and rinse cycle is  not to regenerate, but only reclassify the media bed.

Fleck valve features:
  • Simple mechanical design is easy to use
    Media_Component_Fleck_Control_Valves
  • Two valve body designs: one for downflow regeneration and one for upflow (covers every valve in the 5600 family – quick access to all internal components)
  • Injector/drain modules containing the brine valve, flow controls, and injector are removable from the valve’s exterior
  • Ruggedly-built timer is designed with heavy-duty 3/8″ wide plastic gears
  • 5600 controls are user-friendly and easily programmable
  • Non-corrosive, UV-resistant, fiber-reinforced polymer valve body
  • Choice of 7- or 12- day clock or demand regeneration with a mechanical meter
  • Economical – small annual power consumption; keeps the time and activates the piston/valve mechanics with a single motor
  • Designed with double backwash

 
 Clack Control Valve Features:aquacera_logo
  • Solid state microprocessor with easy access front panel settings
  • Double backwash feature offers efficiency and optimum regeneration and cleaning ability
  • Days between regeneration feature: 1-99 days standard; 7-day optional
  • Down flow regeneration
  • 10 selectable pre-programmed regeneration cycles
  • Stores system configuration and operation data in nonvolatile memory
  • 12-volt transformer provides safe and easy installation
  • Control valve design provides optimum service and backwash rates
  • Treated water regenerant refill

  Filtration Media Description

SEPLITE® LSI 106 plus is a special strong base anion resin developed for nitrate removal,

especially for drinking water.

ion excahnge resin
Its special matrix and triethylamine function group makes it highly  selective for nitrate, especially in aqueous solutions of moderate or high presence of sulphates and other divalent ions.

SEPLITE® LSI 106 plus has earned a good reputation  in the water industry  for its high capacity and physic stability, and has been adapted  to resist high pressures.

 

 

Fibreglass reinforced plastic pressure vessel as per BS 4994 with 5 year structural guarantee. 

Maximum operating pressure of 1034 kPa and maximum operating Temperature of 50°C for polyester, and 66°C for vinyl ester.

Vessel Size 8x44" 10x54” 13x54" 16x65"
Valve Type Fleck 5600 Fleck 5600  

 WS1TC

 WS1TC
Service flow rate- m3/hr( at 15m3/hr per m2)  0.6 0.8  1.2  2.2
Volume of  resin–liters  17 35  52  98
PPM of Nitrates before regeneration cycle 24,286 50,000 74,286 140,000
Salt usage per cycle(kg) 1.8 3.75 5.6 10.5
Backwash(m3/hr)  0.6 0.8  1.2  2.2
Inlet/Outlet  3/4" 1”  1"  1"
Approximate Shipping Weight (kg)  50  75  95  185
Overall height(cm)  115 140  140  170

 


 Note: 

 During regeneration cycle flow should be at around 80% of typical flow rates used in water softeners as the resin is lighter.

Items may be shipped partially disassembled to reduce shipping cost.

Service flow rate is dependent on actual water conditions and level of hardness and other contaminants, as well as pH and level of dissolved oxygen.

This system comes complete with a brine tank that includes a float assembly for added reliability and peace of mind. Capable of holding up to 250 lb of salt, the large capacity of this brine tank requires infrequent addition of salt and reduces maintenance. NOTE: Colour and design may vary from the system pictured


  • Nitrate Removing Capacity  :  1 litre of resin  =  1429 ppm NO3.
  • Salt usage:  3 kg of salt per regeneration cycle for a  40,000 ppm of Nitrate  removal capacity per  28 litre resin.

 

5 Year structural warranty on the pressure vessel.

We warrant that this product is free of defects of both material and workmanship for a period of one year.

Any product found to be defective will be replaced at no cost, except for any associated freight charges.

Prior to any returns, please contact our Customer Care Service in order for us to assess your warrantee claim.

For more information on installation please download below document.

Download Operating / installation Instructions »Fleck 5600 Owners Manual 42447REVA

WS1TC

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